Metalized Fabric Over Foam Gaskets

2500 Series | UL94 V-0 | Halogen Free

New 2500 Series
UL94 V-0 Certified
Halogen Free Fabric Over Foam

Tech Etch 2500 Series metalized fabric over foam gaskets are electrically conductive fabric-over-foam EMI/RFI shielding seals designed for reliable attenuation performance and repeatable installation. Built with nickel-plated copper nylon ripstop fabric bonded to a resilient open-cell polyurethane foam core, these gaskets provide strong shielding characteristics while supporting standard or cut-length supply.

With 150+ available profiles and sizes, the 2500 Series supports a wide range of enclosures, cabinets, and chassis sealing requirements where shielding effectiveness and material compliance matter.

Why 2500 Series

Designed for electrical performance and practical integration:

  • High attenuation shielding using conductive nickel-plated copper nylon ripstop fabric
  • Bonded construction helps assure self-termination of the gasket in use
  • Available in standard or cut lengths
  • Over 150 profiles and sizes available
  • Environmentally focused compliance: RoHS, REACH, UL94 V-0, and Halogen Free
2500 series fabric over foam

Material Construction

Conductive Substrate: Nickel-plated copper nylon ripstop fabric
Conductive Substrate: Nickel-plated copper nylon ripstop fabric

Compliance Attributes

UL94 V-0 Rated
Halogen Free
RoHS Compliant
REACH Compliant

Available Configurations

Tech Etch offers a wide range of standard profiles. If necessary, we can produce custom profiles for your specifications. Download the 2500 Product Sheet to see the exact specifications and tolerances for each Profile configuration.

Common configurations include:

  • Rectangle
  • Square
  • D-Shape

  • C-Fold
  • Triangle
  • Knife Edge
  • Flat
  • Oval
  • Trapezoid
  • Bell
  • P-Shape / P-Bulb
  • T-Shape
  • L-Shape

Mounting Options

2500 Series gaskets can be supplied with pressure sensitive adhesive mounting for fast, reliable installation.

  • Uses double-sided pressure sensitive transfer tape
  • Common option: 3M 467 non-conductive adhesive (or equivalent)
  • Apply only to a clean, oil-free surface and allow a 24-hour cure time
  • Conductive tape available

How to Order (Part Numbering)

Please download the 2500 Product Sheet for our How to Order instructions, including detailed part numbering and profile specifications.

Specifications

Property Value / Specification
Service Temperature –40°F to 158°F (–40°C to 70°C)
Surface Resistivity (ASTM F390) < 0.07 Ohms
Shielding Effectiveness (MIL-DTL-83528C) ≥ 85 dB (10 MHz–3 GHz)
Compression Set (ASTM D3574) ≤ 15%
Compression Force 1–3 lbs per sq. inch at 50% compression

Tolerances

Profile Tolerances:

±0.010 in (0.25 mm) for ≤ 0.04 in (1.02 mm)
±0.020 in (0.50 mm) for > 0.04 in (1.02 mm)

Length Tolerances:
0.20–6.00 in (5–152 mm): ±0.03 in (0.76 mm)
6.01–18.00 in (153–457 mm): ±0.06 in (1.52 mm)
18.01–48.00 in (458–1219 mm): ±0.08 in (2.03 mm)

Request a Quote

Need a standard profile or custom geometry?

Requests for standard product will be answered within 24 hours.

D-Connector Metalized Fabric over Foam

If you don’t need a custom gasket, Tech Etch can provide you with a standard D-connector gasket. These gaskets shield most 9-pin through 50-pin connectors. We offer 5 standard sizes and 4 different thicknesses for each size. Our gaskets are made of metal or conductive elastomers.

Example: Part number 2640-1111-3015-040 is a 15-pin D Connector Gasket.

Specifications Chart

Pins A B C D E F Seq. Part No.
9 1.313 0.98 0.78 .44 .750 .07R. 3009
15 1.641 1.31 1.11 .44 .759 .07R. 3015
25 2.188 1.85 1.65 .44 .750 .07R. 3025
37 2.829 2.50 2.29 .44 .750 .07R. 3037
50 2.740 2.41 2.11 .55 .880 .07R. 3050

Click the button to enter part numbers and obtain their Interactive PDF Sales Drawings.

Download the NEW 2500 Series Halogen Free Fabric Over Foam Brochure!

Download the NEW 2500 Series Fabric Over Foam Product Sheet!

Click here to download our 52-page Shielding Product Catalog.